Kelston Packhouse
Industry: Horticulture
Location: Hawke's Bay, New Zealand
Challenge: Kelston Packhouse was facing challenges with manual palletizing at the end of their apple packaging line. The manual process was labor-intensive, inconsistent, and created bottlenecks during peak season. They needed a solution that could handle varying box sizes and weights while maintaining high throughput.
Solution: Maxways designed and implemented a custom palletizing workstation featuring a high-reach robotic arm with adaptive gripper technology. The system was integrated with their existing packaging line and programmed to handle multiple box sizes and pallet patterns.
Implementation: Our team worked closely with Kelston Packhouse staff to ensure a smooth integration process. The installation was completed during their off-season to minimize disruption, and comprehensive training was provided to their maintenance and operational teams.
Results
- 15% improvement in overall packaging efficiency
- 70% reduction in manual palletizing workload
- Consistent pallet quality with improved stability and safety
- Reduced product damage during handling
- Ability to operate 24/7 during peak season
- Return on investment achieved in under 18 months
- 2.4m pallet stacking height for perfect container loading compatibility
"The Maxways' palletizing system has transformed our end-of-line operations. We've not only improved efficiency but also reduced strain injuries among our staff. Their team understood our specific needs and delivered a solution that works seamlessly with our existing processes."
– John McKenzie, Operations Manager, Kelston Packhouse
